Difference in heat input when setting up a semi-automatic machine.

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Published on Aug 12, 2021
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If you want to support the channel - Sberbank - 4276 4000 9663 4390 This will help the development of the channel. How exactly? There will be more videos, I will be able to buy something for testing - electrodes of different brands, wire for a semiautomatic machine for tests, as well as consumables for TIG welding. Because the welding channel will not survive long on enthusiasm alone) I did not mention induction in the video because it is insignificant for everyday tasks. Usually it is twisted to zero - so the melting is softer. To say that its adjustment reduces spatter is not particularly noticeable. The correct voltage and feed rate gives a greater effect - spatter is minimal. Perhaps it will be useful for welding gaps with edge preparation - some pressure is created by the wire on the bath by sensations. The polarity on the flux-cored wire must be direct - a holder with a button - we connect to the minus. On this device, as in the video, the settings for powder wire are only for two wire diameters: 1 mm and 1.2 mm. For a 1 mm diameter POWDERED wire, the synergetic settings are as follows: 2.1 m/min - 14.0 volts - metal thickness 1.2 mm. 2.3 m/min - 15.0 volts - metal thickness 1.5 mm. 2.8 m/min - 16.5 volts - metal thickness 2 mm. 4.5 m/min - 18.0 volts - metal thickness 3 mm. 6.0 m/min - 19.5 volts - metal thickness 4 mm. 7.4 m/min - 20.0 volts - metal thickness 5 mm. 7.9 m/min - 21.0 volts - metal thickness 6 mm. 8.2 m/min - 21.5 volts - metal thickness 7 mm. For 1.2 mm PISTON wire the synergetic settings are as follows: 1.8 m/min - 14.5 volts - metal thickness 1.2 mm. 2.1 m/min - 15.5 volts - metal thickness 1.5 mm. 2.3 m/min - 16.0 volts - metal thickness 2 mm. 2.6 m/min - 17.0 volts - metal thickness 3 mm. 3.0 m/min - 17.5 volts - metal thickness 4 mm. 3.2 m/min - 18.0 volts - metal thickness 5 mm. 3.4 m/min - 18.0 volts - metal thickness 6 mm. 3.5 m/min - 18.5 volts - metal thickness 7 mm. 3.6 m/min - 19.0 volts - metal thickness 8 mm. THERE ARE NO SETTINGS FOR 0.8 WIRE (The developers of the device have sewn up settings only for 1 and 1.2 mm wire. There is an option to weld with 0.8 wire - the settings will be almost the same as for 1 mm wire, only the feed will be a little higher - because it is thinner and its extension should be more meters per minute in order to have time to throw a seam, which is logical - the thinner the wire, the more feed is needed. Settings for copper-plated wire 0.6 mm in CO2 3.0 m / min - 15.5 volts - metal thickness 0.8 mm. 3.4 m / min - 16.0 volts - metal thickness 1 mm. 4.1 m / min - 16.5 volts - metal thickness 1.2 mm. 5.4 m / min - 17.5 volts - metal thickness 1.5 mm. 7.2 m / min - 18.0 volts - metal thickness of 2 mm. 8.8 m/min - 19.5 volts - metal thickness of 3 mm. 9.7 m/min - 21.5 volts - metal thickness of 4 mm. Settings for copper-plated wire in a welding mixture of 80/20 for a 0.6 mm diameter copper-plated wire. 2.8 m/min - 15.0 volts - metal thickness of 0.8 mm. 3.4 m/min - 15.5 volts - metal thickness of 1 mm. 4.1 m/min - 16.0 volts - metal thickness of 1.2 mm. 5.4 m/min - 16.5 volts - metal thickness of 1.5 mm. 7.2 m/min - 17.0 volts - metal thickness of 2 mm. 8.8 m/min - 18.5 volts - metal thickness of 3 mm. 9.7m/min - 20.0 volts - metal thickness 4 mm. #SemiautomaticSettings #Semiautomatic #SemiautomaticMode

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