Changing the piston on KTM 300 EXC TPI

24,605 views

Esprit KTM

Published on Jun 9, 2023
About :

Welcome to our motorcycle mechanic channel! In this video, Benji Melot walks you through the step-by-step process of changing the piston on your KTM motorcycle. Whether you’re an avid rider looking to do your own maintenance or looking to save on repair costs, this step-by-step tutorial is for you. First, we’ll introduce you to the tools you’ll need for the job, such as wrenches, a torque wrench, a screwdriver, and an air compressor. We also recommend having a service manual for your specific KTM motorcycle model handy for reference. Next, we’ll cover the essential steps of the piston replacement process. You’ll learn how to prepare your motorcycle by placing it on a flat surface and securing it properly. We’ll show you how to remove the fairing, tank, and other components to access the engine. Then, we’ll explain how to disassemble the engine and remove the old piston. We’ll give you helpful tips to avoid common mistakes and make the process easier. You will also learn how to inspect other engine parts, such as piston rings, gaskets, and valves. After removing the old piston, we will show you how to prepare the new piston for installation. We will cover the importance of properly lubricating parts, maintaining specific tolerances, and using the right tools to avoid damaging components. Finally, we will guide you through the steps of reassembling the engine and reassembling your KTM motorcycle. We will give you tips on properly tightening bolts and nuts, as well as a final check of all connections. When you are finished, you will have the knowledge necessary to change the piston on your KTM motorcycle with confidence. However, always be sure to follow the manufacturer's recommended procedures and consult a professional if you have any doubts or difficulties. Don't forget to subscribe to our channel for more tips and tutorials on maintaining your motorcycle. Get ready to dive into the world of motorcycle mechanics and take the reins of your own maintenance.

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